Pump Turbulence and Vibration

Centrifugal pump and piping

A few years back, we posted a blog about one of the most common vibration signatures measured on pumps: turbulence.   Causes of Turbulence in Pump Systems Several different things can cause turbulence in a pump system: Cavitation: when “cavities” of low-pressure vapor bubbles form in the suction side of the pump. Aeration or Air Entrapment:…

Read More

Sampling Frequency and the Time Waveform

Sampling frequency can be a confusing component of building a time waveform. What makes it confusing for many analysts who are learning Level III concepts is that it is always described in conjunction with a number of samples, resolution, and bandwidth. For this article, we will only focus on breaking out this one simple concept.…

Read More

Common Causes of Machine Unbalance

Machine unbalance, a common culprit behind excessive vibration and premature equipment failure, can stem from various issues. This post explores the various causes, such as manufacturing imperfections and assembly mistakes, which can lead to an uneven distribution of mass in rotating machinery. Additionally, we’ll dive into how external factors such as dirt buildup, material degradation,…

Read More

Selecting the Right Vibration Monitoring Strategies for Your Machinery

A row of machines stand side by side in an industrial facility. Graphics of three triangles are superimposed on the image to indicate levels of severity with the machine defects. There is a green triangle with a check mark in it, a yellow triangle with an exclamation mark in it, and a red triangle with an exclamation mark in it.

When it comes to monitoring the vibration of machinery throughout your plant, there are several factors to consider in order to determine the best strategy for you. Each piece of equipment should be handled individually, rather than taking a one-size-fits-all approach with purely wireless sensors, wired systems, or route-based collection. This type of strategy could…

Read More

A CM Engineer’s Journey in Condition Monitoring

The world of Condition Monitoring (CM) has undergone a remarkable transformation since the early 2000s. This blog post chronicles the experience of a mechanical engineer who entered the industrial reliability field fresh out of university, a time when CM wasn’t even part of the curriculum. It felt like graduating doctors weren’t trained on medical devices…

Read More

Vibration Alarms – Utilizing ISO Standards

Setting up vibration alarms in a vibration analysis program can be challenging. Questions such as whether to use overall alarms for acceleration, velocity, or displacement, and whether to measure RMS, peak, or peak-to-peak values can complicate the process. However, the ISO standard 20816-3 provides a straightforward solution.   Utilizing ISO Standard 20816-3 This standard offers…

Read More

A Closer Look at Sidebands in the FFT Spectrum

An isometric illustration of a sideband waveform and a maintenance technician dressed in a blue work uniform and hardhat looking at it with binoculars. The man is small in comparison to the size of the waveforms.

There are times when you will observe sidebands in the Fast Fourier Transform (FFT) spectrum. These sidebands are a common occurrence and are often linked to specific mechanical and electrical issues such as gear mesh frequencies, inner race bearing faults, and various electrical anomalies. Understanding their significance requires a deeper examination. Sidebands provide critical insights…

Read More