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Do’s and Dont’s of Proper Shim and Tool Storage

SHIM STORAGE & USAGE: Shims are an integral part of obtaining precision shaft alignment in an efficient manner. Only new, clean shims should be used. The cost of new shims is minimal when compared to the cost of extra downtime caused by an inefficient precision alignment process. Proper choice, use and storage of shims is…

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Is It Mils, or Thousandths, or What?

On occasion, we are asked, “What are these numbers on the screen?”  All our alignment tools (and most others) can be configured in Imperial or Metric.  Most US users use Imperial (inches, feet, and so on). When we say, “Your laser displays in mils”, we’re asked, “What’s a mil?” Definition – [mil] noun. 1. a…

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Positive/Negative

When we align equipment, we are aligning the rotational centerlines of the shafts. We have a stationary machine and a moveable machine. In most cases the stationary machine’s center of rotation is the target and reference for all measurements and corrections of the movable machine. When reading laser or dial indicator values, the terms of…

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Determining Cold Alignment Targets from OEM Dial Indicator Specifications

A client was aligning a motor-compressor set and wanted to use the OEM specifications for thermal growth (OL2R) compensation. The manual gave the target values as rim and face dial indicator numbers for either the motor hub or compressor hub. In this case the motor hub specifications were used. He was using the Fixturlaser NXA…

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Do You Have Bar Sag?

I’m not referring to what happens after you have had too many adult beverages at your favorite watering hole! I’m referring to the bars that holds your rim dial indicator(s) when performing a precision shaft alignment. Bar sag also called rod sag needs to be compensated for, should it occur, otherwise you are introducing a…

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Precision Shaft Alignment Training – Should You Learn Dials First?

Proper training is a critical component to success when using precision shaft alignment tools. This is true regardless of the measurement methodology. I often hear people say that it is important to learn dial indicator shaft alignment first to gain a better understanding of the alignment process. Really? After all, you don’t need to learn…

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Why Can’t I Just Use My Straight Edge?!

Recently, I was at NC State University observing one of our training classes. This question came up in the beginning of the class by one of the students, and I’m sure this question comes across a lot of people’s minds when they consider making an investment in laser or dial indicator precision shaft alignment tools.…

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VIDEO: Concepts of Shaft Alignment – Measuring Runout

The 4th video in VibrAlign’s Concepts of Shaft Alignment video series is entitled  “Runout”. The video describes what runout is and depicts how to properly measure for runout to determine if coupling eccentricity and/or a bent shaft is the source of the runout. The video series was based on ideas for visualizing alignment created by…

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Dial Indicator Alignments Have Never Been Easier!

Here’s the formula for better dial indicator alignments: Fixurlaser Dials App + Fixturlaser Dial Indicator Kit + Instructional Video Earlier this year we introduced the Free Fixturlaser Dials App. The app was designed to walk the user through the reverse rim alignment process using dial indicators. We are also now offering a new Dial Indicator…

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Let the App Do the Math!

VibrAlign, Inc. is committed to helping businesses use their resources more efficiently and effectively through the precise alignment of the shafts of rotating equipment. As leading innovators in alignment processes, VibrAlign has teamed with Fixturlaser to revolutionize dial indicator shaft alignment with the launch of a new app called Fixturlaser Dials. The Fixturlaser Dials App…

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Converting Laser Alignment System Readings to Rim and Face Dial Readings

VibrAlign released the free Laser-Dials App to aid laser system users who need/want to convert their laser shaft alignment system results to rim and face dial indicator readings. You can also use the App to convert dial indicator readings to laser readings. Most are interested in converting laser results to dials so that is what…

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“Where can I get alignment specifications?”

This is a question that comes up surprisingly often in our training classes. The question is usually regarding Thermal Growth offsets (dynamic movement) and shaft alignment tolerances. There are several ways to obtain the data in question. The easiest and most readily available would be the equipment manufacturer. Most companies will supply specific offset and…

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Coupling or Shaft Runout

On rotating machinery, runout is defined as the degree to which a shaft or coupling deviates from true circular rotation.  Every shaft or coupling has a center or rotation, or centerline.  Any stray from concentricity is considered runout.  If runout is severe, it can cause many problems with equipment, such as: Excess vibration Seal wear…

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Shims 201 – The Importance of Measuring Shim Thickness

Stainless steel shims are now the standard for use in shimming machinery when preforming a precision laser or dial indicator shaft alignment.  They are clean, corrosion resistant, flat, and most importantly, pre-cut.  Their use speeds up the alignment process significantly.  However, it is very important to measure the thickness of a shim before using it.…

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The Importance of Roughing-in Machines before Performing a Shaft Alignment.

During our Best Alignment Practices Training classes our staff of VibrAlign Trainers stresses the importance of rough aligning the machines as part of the pre-alignment steps.  The main reason to do so is to minimize the coupling influences on the movable and stationary machine’s rotational shaft center-lines so the final alignment can be completed with…

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