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Soft Foot Concerns In The Stationary Machine?

VibrAlign has numerous blogs on soft foot and the frustration that goes along with not eliminating it. Repeatability (or the lack of) can be a major issue. Vibration analysis will pick it up if it is severe enough. When performing a precision shaft alignment most, if not all, soft foot will be eliminated in our…

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It’s All About The Base, Part 1

From the editor – The VibrAlign Trainers see many different machinery base designs and installations during the OJT portion of our training classes across America. Some bases are quite substantial while others are flimsy and actually downright horrible  Poor bases have a negative impact on rotating machinery reliability and can certainly be a cause of…

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Precision Troubleshooting

In my nearly 38 years of industrial maintenance, I have had the opportunity to work on high speed precision machinery. Most often this is highly automated equipment with photo eyes that determine which function needs to occur for the next sequence. After a few instances of frustration, I found that most often when a particular…

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I Completed a Precision Shaft Alignment & the Vibration Level Increased!

During the field portion of a recent training class vibration readings were taken before and after the precision shaft alignment of a pump and motor. This was done with a hand held vibration meter with a single plane accelerometer. The readings were approximately as follows: Motor NDE V-.07, H-.07, A-.11. Motor DE    V-.07 H-.07 Pump…

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What is the Average Pump Repair Cost?

There are many pump types, sizes and applications. Positive displacement: gear, screw, progressive cavity, lobe, peristaltic, diaphragm, Velocity: radial & axial flow, mixed flow, educator, etc. With all the various pump types, sizes and applications it would be quite the feat to list the exact cost for each one in this blog. I will leave…

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BASE BOUND, Is There a Way Out?

As any of the Vibralign trainers can attest, more often than not, when going out into the field on day two of a training class our clients want to perform a shaft alignment on their biggest challenge. When conducting training at a Waste Water Treatment facility, the decision was made to perform a precision shaft…

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Bolt Bound Prevention?

On numerous occasions I have witnessed brand new pump skids where the electric motor was already bolt bound. Bolt bound is common in all industries. While conducting the field alignment portion of a precision shaft alignment training class at a chemical plant in southeastern Georgia, I had the opportunity to witness innovation at work to…

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Why Misalignment Draws More Current

In a previous blog article by Patrick Lawrence “Was Softfoot the Problem” before and after vibration spectrums were taken and the results post precision shaft alignment were remarkable! Apart from contributing to higher vibration levels, misalignment has another adverse effect, increased motor loads!  I wanted to find a cause and effect case study that would…

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Mechanical Seal Basics

After completing a recent training class, I had opportunity to ask our customer what were some of the highest cost failures they experienced. The answer? Mechanical seal failures. Mechanical seals come in a wide variety of configurations and manufacturers. The cost of these seals can range from $1000 to $3000 per inch of shaft diameter.…

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