In reliability and maintenance, base-related vibration and alignment problems have been common issues encountered. Problems such as: Soft foot Bearing misalignment within machines – such as motors, pumps, compressors, etc. Seal and bearing failures – related to radial loading, due to tightening down the pump to a base that isn’t flat Hold down bolts becoming…
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Acoem’s Bearing Defender sensor is a true wireless 3-channel accelerometer. It can be used with a tablet or smartphone to detect common vibration problems quickly and easily on a machine-with no training or certification required. It can be used standalone (with a smartphone or other device for the display), or in conjunction with Acoem’s more…
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I recently heard the term “silver tsunami” at a conference in Florida. It has been around since the 1980s. It refers to the current and pending retirements of Baby Boomers (Gen X is not far behind), and the void it will create in the workplace. Not as much a void of people but a void…
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During a recent balancing class, I was requested to help the customer balance a couple of fans. Typically, our services team does this, but I agreed to help. When we got to this rooftop penthouse, I noticed a few things: The fan wheel, housing, and shaft were coated in a fairly thick coat of rust…
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A customer called me recently with concerns about a pump alignment job he completed about six months earlier. He had checked the alignment again and found that the alignment values changed. He was concerned that he had done something wrong. I explained to him that he was performing the alignment correctly, however, the machine could…
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V-belts are cheap, right? That’s what most people in industry think, but a dumpster full of worn-out belts represents a good amount of money. Not only that, but the time required to change belts, along with any downtime, can be significant. Make Belt Drives Efficient Belt drives need four things to make them efficient: Proper…
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An often-overlooked precision maintenance tool is the V-belt tension gauge. Many maintenance technicians believe they can just go by “feeling” for what proper belt tension should be. In our Reliable Precision Maintenance (RPM) course, we often let mechanics tension the belts to what they “feel” is correct. Then we check the tension with a V-belt…
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Aligning motors to pumps, fans, compressors, etc., it’s what we do. But occasionally we get to assist a customer perform some real “millwright” work! Case in point – a 1000HP Caterpillar engine, driving a backup floodwater pump for a large municipality in the southeast US. This pump is critical to prevent flood water from mixing…
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A customer recently called saying his Belt Hog Sheave Alignment Tool was out of calibration. He stated that when he placed the Belt Hog lasers in the sheave grooves, they showed a slight amount of misalignment. However, when he rotated the lasers 180 degrees to check, there was a variance of 3mm (0.118”). While this…
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A few years back, there was a game show that used the idea of “Phone a Friend” when a contestant got in a jam. At Acoem USA, we have been a “friend” for maintenance and reliability personnel for a long time! I recently took a call from a maintenance mechanic who was installing a new…
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Fire pumps are probably THE MOST CRITICAL machines in industrial and commercial buildings. If they don’t work when they are supposed to, no other machine in the building matters. A fire pump needs to be reliable enough to run for a few hours. After that, either the fire is out, or the building is gone.…
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I’ve never been a maintenance supervisor, but I have worked for several. And when a machine has had problems, most maintenance supervisors have 5 questions: What’s wrong with it? How bad is it? How much longer can we run it? What do we have to do to fix it? What can we do to prevent…
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I heard this saying recently, and I like it a lot! Whether we are talking about woodworking, precision maintenance, shaft alignment, or any number of other crafts or technical operations-it is true. In my time as a trainer for Acoem USA, I have heard mechanics say (more times than I could count) “my (current alignment…
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The Smart Machine Checker (SMC), and the Falcon (vibration data collector/analyzer) use Accurex™ automatic diagnostic software to determine vibration problems on rotating equipment. Accurex™ performs a first order diagnostic based on ISO 10816-3 specifications (based on overall vibration levels in velocity, in inches per second/peak, or mm/sec/rms), and a second order diagnostic based on several…
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Rotating equipment, either in storage, or down for long periods of time, should be rotated on a regular basis. This prevents two things: rust forming in the bearings, gears, etc., due to lubricant settling into the reservoir. false brinelling, which is micro-spalling of the bearing raceways due to impacting. This occurs when vibration is present…
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If you’re working to maintain machines, Acoem USA wants to help.
We’re committed to providing tools, training, and services that will transform your approach to maintenance and reliability.
