Resonance in Equipment Reliability

Resonance, critical speed, and natural frequency are all very similar terms and refer to the same phenomenon. An increase in equipment vibration, not relating directly to a specific component, is oftentimes caused by one of the many component natural frequencies that are present on every system or object that exists in the known universe. It…

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Does Your Maintenance Program Need Maintenance?

An isometric illustration of a plant depicts machines that are experiencing problems, confused workers, and machine parts strewn across the facility floor.

Does your maintenance program need some… well, maintenance? A “good” maintenance program involves keeping equipment in peak condition and mitigating failure. Getting to this result takes the proper balance of strategies, people, and resources. Between changes in management, the revolving door of employees, and unreliable contractors, it can be relatively easy for an organization’s program…

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Good Vibration Data vs Bad Vibration Data

Good and bad data from an industrial machine.

It is important in vibration analysis to know whether the vibration data you are looking at is actually “good data”. Below is a review of the causes and symptoms of junk data, as well as some tips to improve data quality overall in the future.   Reasons for Bad Data A poor electrical connection is…

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Why an ISO Vibration Certification Matters

As a Reliability Practitioner: If you have attended training performed to a standard that is certified by ISO (International Organization for Standardization), this guarantees that you will receive instruction and material that is documented to meet an international standard of knowledge from a certified trainer. When you pass the test to receive your registered ISO…

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The Basics of Fans – Know Your Machines

A large metal fan is connected to a gearbox in an industrial environment.

Fans are a very common component in industry, they are used to move air from one place to another.  Fans are used in dust collection, supplying air to boilers, provide ventilation to factories, are used in the manufacturing process and more. Even your HVAC system at home has a fan/blower in it to move the…

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Fire Pumps – Shaft Alignment & Vibration Testing

Fire pumps are probably THE MOST CRITICAL machines in industrial and commercial buildings.  If they don’t work when they are supposed to, no other machine in the building matters. A fire pump needs to be reliable enough to run for a few hours. After that, either the fire is out, or the building is gone.…

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The 5 Questions No Maintenance Supervisor Should Ask

I’ve never been a maintenance supervisor, but I have worked for several.  And when a machine has had problems, most maintenance supervisors have 5 questions: What’s wrong with it? How bad is it? How much longer can we run it? What do we have to do to fix it? What can we do to prevent…

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Perspective

I don’t know about you, but in my nearly 45 years in industrial maintenance, there have been times when I felt stumped when trying to solve a problem. Sometimes you can just walk away and the solution comes to you while performing another task. Other times, a colleague or coworker may come along and have…

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Vibration Analysis Routes – Setup Considerations

A long row of centrifugal pumps are lined up in an industrial setting, such as what you would see when building a vibration analysis route.

There are numerous items to be considered when performing an initial inspection while setting up vibration analysis routes. All things from safety considerations to machine information, smells, and sounds need to be observed and documented.   Safety The first and most important thing to consider when inspecting for a route is safety. Here are some…

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Utilizing Phase to Confirm Machine Faults

An illustrated chart depicts phase

It’s on all of the vibration fault charts, it’s taught in vibration classes, and it’s used for balancing – but how often is phase actually used by vibration analysts to confirm faults? Using phase analysis to prove faults detected during an inspection can really help to verify issues on your machines. Phase, particularly cross-channel phase…

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Understanding the ISO 10816-3 Vibration Severity Chart

The ISO-10816 Vibration Severity Chart hovers above industrial machinery.

The Smart Machine Checker (SMC), and the Falcon (vibration data collector/analyzer) use Accurex™ automatic diagnostic software to determine vibration problems on rotating equipment. Accurex™ performs a first order diagnostic based on ISO 10816-3 specifications (based on overall vibration levels in velocity, in inches per second/peak, or mm/sec/rms), and a second order diagnostic based on several…

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An Overview of Vibration Transducers

What are vibration transducers? Vibration transducers used for machinery evaluations are devices that measure displacement of a shaft or motion of a structure and convert this motion into electrical signals. There are three basic types of vibration transducers: Accelerometers  Velocity transducers  Non-contact Displacement transducers Features of vibration transducers Of these three types of transducers, both…

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Static, Couple, and Dynamic Unbalance

According to the International Organization for Standardization (ISO), unbalance is “that condition which exists in a rotor when the vibratory force or motion is imparted to bearings as a result of centrifugal forces”. In other words, unbalance is an unequal weight distribution of a rotor around its rotating centerline. The rotating centerline or rotational axis…

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Implementing a Hybrid Model to Monitor Machinery Vibration

Monitoring machinery vibration can use many tools and models, including a hybrid model. Some of the monitoring tools available today include: Portable vibration data collectors and analyzers.  Short-term surveillance vibration data collectors and analyzers (which can be installed temporarily). Embedded sensors mounted to equipment which can monitor vibration, temperatures, and other inputs. Permanently mounted accelerometers…

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A Handy Guide to Balancing Rotating Machinery

icon of a fan with a spot indicating a balancing weight.

Balancing rotating machinery is mostly math, with a bit of common sense and experience thrown in. The math is constant, so here are some tips to help with the common sense and experience part. Preparing to balance Inspect before you balance I once balanced a fan by pulling an air filter out of the fan…

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