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Condition Monitoring Tools – How to Choose for Your Facility

Monitoring and maintaining the condition of your machines is essential to maximizing efficiency and prolonging machine life. You need human expertise and the right tools in order to have an effective condition monitoring program. When choosing from our suite of condition monitoring tools, it is important to look inside your toolbox and take inventory. To…

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Root Causes of Machinery Failure

As maintenance and reliability professionals we have a tremendous responsibility to keep the machines in our facilities up and running. As the entire world navigates through this pandemic, water, power, food, medicine and many other essentials have continued to be provided. Having the necessary skills and knowledge is critical to ensuring that we are able…

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Double or Tandem Mechanical Seal?

  Although it is not the millwright or mechanics responsibility to specify mechanical seal applications, it is a good idea to have a basic understanding of their purpose. This blog will give the basics of double and tandem mechanical seals. The double mechanical seal uses two mechanical seals (an inboard and outboard seal). They can…

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VibrAlign Training During COVID-19

Like many people worldwide, the ACOEM VibrAlign Training Team is grounded while we wait this virus out.  It is the right thing to do-for ourselves, our families, neighbors, co-workers, and nation. However, that doesn’t mean we can’t help YOU!  If you have questions about alignment, vibration, or reliability of your equipment, WE CAN HELP!  How?…

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Pre-Alignment with the RT-300

ACOEM-VibrAlign has shared over 100 separate blog posts and over 1 million YouTube views on Pre-Alignment. Thus, we can all agree it is an important topic and the key to a successful precision shaft alignment job. No matter if you are using a Straight Edge, Dial Indicators, or the latest and greatest Laser Shaft Alignment…

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Generating Global and Special Reports in the NEST

Once you have moved your data back into the Nest, after a Route has been collected, you may want to provide a report or reports to different parts of an organization. The Nest has several ways of generating a couple different types of custom reports. For your discussion we will focus on a global report…

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How to Reorder Points in the NEST

Setting up routes is a very easy process in the ONEPROD NEST software and allows you to move machines into any order to allow for expeditious data collection. However, sometimes points need to be rearranged within the machine. Take the gearbox below for example.  Due to its size you don’t want to have to walk…

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Do You Know the 4 Stages of Bearing Failure?

How do you know if a bearing is about to fail? Bearings don’t last forever and can be damaged if proper precautions are not taken, so it’s important to know the signs of impending bearing failure. In this blog, we will go over the four stages of bearing failure and how this tends to show…

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3 Types of Mechanical Looseness: What You Need to Know

Mechanical looseness is a common diagnosis in vibration analysis. You will certainly run into it when you are monitoring your machines if you haven’t already. However, did you know that there are three different types of mechanical looseness? Knowing which type of mechanical looseness you are dealing with is essential to providing the correct solution…

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4 Tips for Implementing a Successful Reliability Program

Implementing a reliability program in your facility can have numerous benefits. Just a few of these include: Greater efficiency Reduced costs Better organization Increased understanding of machine trends Less frustration in the workplace Streamlined process The list could go on. Few of us are likely to disagree that a reliability program for your machines and…

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Vibration Analysis: Where to Start

  Vibration analysis is a useful way to monitor machine health. Many plants have implemented regular vibration analysis plans to ensure the condition of their machines is being checked at regular intervals and so, if an issue comes to light after spectral analysis, a solution can be pursued. When analyzing vibration, it is important to…

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How to Differentiate Unbalance and Looseness on the Spectrum

  What is the difference between looseness and unbalance? They have very similar spectrums with different influencers. One can even impact the other in some situations. That similarity can impact your ability to balance a machine expeditiously in the field. For clarity of this discussion we will limit it to Type A and B mechanical…

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What is Fluting and How to Fix It

  Fluting can be an issue on bearings if you don’t know how to look for the signs. In this post we will cover what fluting is and how to fix it when it occurs.  First, what is fluting? Fluting is damage caused to a bearing due to an electrical current induced on the shaft…

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Bearing Installation and Maintenance: What You Need to Know

Bearings are essential to all rotating machinery. They are small but mighty–if bearings aren’t healthy, a machine will not function at optimum levels. In this post we provide you with some information and best practices for bearing installation and maintenance. Let’s start with the very basics–what are bearings? A bearing is a machine component that:…

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How to Calculate the RPM of a VFD

How do you calculate the RPM (Revolutions Per Minute) of a Variable Frequency Drive (VFD)? This is what we will go over in this post. A Variable Frequency Drive, which is most often abbreviated as VFD, is a type of mechanical drive system used to control AC motor speed and torque by varying motor input…

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