Preparation is the key to efficiency. Having an appropriate selection of tools and necessary supplies on hand will make a precision shaft alignment fast, accurate and easy. One way to do this is to have a dedicated alignment cart or job/work box. Some facilities are not conducive to the little casters on some carts, so…
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This is as much a title for a blog as it is a question. One our Technical Trainers once stated that to align rotating machinery, they must first be alignable. What is meant in part by this is that when we have a collinear tolerance of 0.5mil /1” angularity and 2.0 mils offset, the machines…
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This month marks my 41st year of being involved in industrial maintenance. Early on during my apprenticeship in a machine shop, as an outside machinist, I thought living long enough to know everything was not going to be possible. Even now I am reminded of this from time to time. I am also reminded that…
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A common vibration signature on equipment is looseness. There are two types of looseness: structural/fastener, fit between rotating components. For this discussion, we will focus on structural and fastener looseness. Typically, it is highly directional, occurs at 1xRPM, and will look similar to this spectrum. In this case, the vibration was confined to the vertical…
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VibrAlign and Fixturlaser have done what we can to make the precision shaft alignment process quicker and easier for the end user of our tools. To assist maintenance personnel during an alignment a tolerance table “pops up” on the display unit screen (of our tools) when entering dimensions for the machines being aligned. The tolerances…
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Gas engines and reciprocating compressors, used in the gas compression industry, have a certain amount of crankshaft end play or thrust (as it’s commonly called). The amount of thrust is determined by the OEMs of the machines. The crankshafts of these machines must be able to “float” axially to prevent excessive/premature bearing wear. When new…
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The Fixturlaser NXA Runout Probe was introduced last year as an accessory to the Fixturlaser NXA Pro and Ultimate alignment tools. As originally envisioned, the runout probe was designed with shaft and coupling runout measurements, and direct soft foot measurements in mind. The Runout Probe provides a digital linear displacement measurement, much like a dial…
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Correct fastener torque is important for proper assembly of rotating machinery components to machine bases. Proper torque insures that the fastener will perform as designed. This will in turn help your machine to perform as designed. Hold down bolts and jacking bolts are typically manipulated while performing a precision shaft alignment. These are often the…
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Many modern laser alignment systems include inclinometers that aid in the alignment process. Inclinometers, however, don’t work on vertically oriented machines. These include vertical “C” faced machines as well as vertical machines with feet. This meant that vertical machines required a 180-degree swing for accurate measurements and sensors were positioned the old-fashioned way by aligning…
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We recently published a blog about using the Fixturlaser SMC as a lubrication tool. https://acoem.us/other-topics/using-the-smart-machine-checker-as-a-lubrication-tool/ Ironically, just a couple of weeks later I received some photos from a new SMC customer. He got a report from his SMC stating that a chilled water pump was experiencing motor unbalance. He took the motor apart to inspect…
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Accelerometers by nature are sensitive tools. This sensitivity is heavily influenced by how the sensor is mounted. Standard accelerometers are mounted several ways based on need and application. Typical route-based data collecting will be done with a rare earth magnet. The magnet can be either flat or a two-pole type. This provides good data with…
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Unbalance and runout are two terms that we hear frequently in the predictive maintenance community. Both unbalance and runout can be serious issues and need to be addressed to prevent inefficient functioning and damage to machines. Unbalance occurs due to corrosion, erosion of the fan wheel, or if a correction weight is removed. Runout occurs…
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Achieving a perfect alignment can seem daunting at times, but it doesn’t have to be if you have the right tools and if you know to look out for three common reasons for shaft alignment frustrations. Once you know these three factors, you can take the necessary steps to avoid them and/or correct them. The…
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As the resurgence of manufacturing and processing in America continues, the requirements on all of us to do more with less will only grow more important in order to reach the needed profitability goals. Combine this downward pressure with the diversity of today’s plants and their mechanical components, and the overwhelming gap of skilled workers…
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Fixturlaser Shaft Alignment Tools come pre-programmed with generally accepted industry tolerances for electric motor driven machinery. These tolerances are based on the motor RPM and will give you an “endpoint” in the alignment process (based on the measured offset and angular misalignment at the center point of the coupling in both the vertical and horizontal…
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