Most laser alignment tools include a soft foot function. However, in truth these tools haven’t measured ACTUAL soft foot, instead they have measured the EFFECT of soft foot at the shaft or coupling as that is where the laser heads or sensors are mounted. While the EFFECT of soft foot is important, correcting the ACTUAL…
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It’s no joke that many machines operate with high levels of vibration due to soft foot. These same machines often have a decreased life span due to this condition. Soft foot is a condition that should be eliminated during the precision shaft alignment process, if you’re performing proper alignments at all. This condition can manifest…
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While on the road conducting precision shaft alignment training I run across a wide range of skill level. It is not uncommon to have a lot of questions. I like it when there are questions, that is usually an indication that the trainees are engaged. It is also not uncommon that a question starts with,…
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Everything must have perspective, a point of view, to be communicated. To communicate the three spatial dimensions, we use the X,Y, Z coordinates. These denote height, width and depth. In referring to machinery we use the same X,Y, Z denotations, but we give them different values or meanings. To make it even more interesting, there…
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Fasteners are a critical component of the precision shaft alignment process, yet the importance of fasteners is many times overlooked. If bolting is not selected, assembled, and torqued correctly, it can make the precision shaft alignment process less accurate, more difficult to achieve, and potentially harmful to the machines. While there are always unusual circumstances,…
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We have been teaching maintenance personnel to use the Verti-Zontal Process to perform precision shaft alignments quickly for years. The key to quick alignments is to follow the Verti-Zontal plan which includes the pre-alignment steps Obviously when alignment checks are done, the pre-alignment steps aren’t performed on the “front end” of the alignment however they…
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James Pekarek, one of our trainers, wrote a blog entitled “Performing Alignment Checks as Part of Your Preventive Maintenance”. https://acoem.us/shaft-alignment/performing-alignment-checks-part-preventive-maintenance/ It is a great article, and good advice. I recently shared this blog post, and the advice, with a customer of ours. Here’s why. I taught a training class at a large water plant in…
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SHIM STORAGE & USAGE: Shims are an integral part of obtaining precision shaft alignment in an efficient manner. Only new, clean shims should be used. The cost of new shims is minimal when compared to the cost of extra downtime caused by an inefficient precision alignment process. Proper choice, use and storage of shims is…
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On occasion, we are asked, “What are these numbers on the screen?” All our alignment tools (and most others) can be configured in Imperial or Metric. Most US users use Imperial (inches, feet, and so on). When we say, “Your laser displays in mils”, we’re asked, “What’s a mil?” Definition – [mil] noun. 1. a…
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I recently received a support call from a nearby client, the issue was that the precision shaft alignment of a right-angle gear reducer to a line shaft was taking up to 12 hours (using another brand alignment tool) with little to no success. There are about a dozen of these units in this facility. This…
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Acoem USA has introduced the Runout Probe, an accessory device for the NXA Pro. I (as a jaded, grizzled old millwright-but a good “company man”) was outwardly excited. But inside, I thought, what’s the big deal? It’s an electronic dial indicator. That’s what I thought – until I took it for a test drive! I…
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One of the hallmarks of a good maintenance technician is the ability to troubleshoot – not just using vibration tools, or volt meters, or laptops with Ethernet plug-ins, but the ability to troubleshoot machinery in their minds. In other words, the ability to visualize what the problem might be. “Fix the easy things first” is…
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This is an obvious statement and most of us know what happens when we do “ASSUME” with most things in life. However, we (The VibrAlign Trainers) see assumptions being made quite often during a precision shaft alignment. Several years ago, I read a book titled “A Millwright’s Guide to Motor/Pump Alignment” by Tommy “T-Hammer” Harlon…
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The Fixturlaser NXA Pro has been selected as the laser shaft alignment tool to be used in the Industrial Mechanic Millwright competition at this year’s WorldSkills event, being held in Abu Dhabi on October 15-18. WorldSkills Abu Dhabi 2017, the world championship of skills, will have participants from 77 countries who will be competing in 51…
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Whether instructing a training class for precision shaft alignment or geometric measurements, the topic of machine specifications frequently comes up. Specifications such as shaft alignment tolerances, bolt torque values, frame or base flatness requirements and the frequency of verification of these specifications are typical of what is asked. There are general industry specifications such as…
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