Analyzing vibration data can be a difficult job. Using VFD (Variable Frequency Drive) motors can make it even more difficult. Pattern recognition is a huge part of this process. However, diagnosing between electrical and mechanical vibration patterns can be challenging. Is it a Mechanical or Electrical Problem? First, a straightforward way to distinguish between…
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The Journey of Reliability A machine is identified by the vibration analyst and recommendations are made for repair, the planner orders the parts, management gets together and determines when the repairs are made, and the maintenance team carries out the plan to replace the defective component. Success! We averted disaster once again! … And the…
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Over the years when training “new” vibration analysts, I stress for them to keep it simple. Many analysts believe that you must review time waveform data to analyze all machinery problems. This is not true. However, some problems are impossible to diagnose without it. Common Machinery Problems in Industry A majority of plant machinery…
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Resonance, critical speed, and natural frequency are all very similar terms and refer to the same phenomenon. An increase in equipment vibration, not relating directly to a specific component, is oftentimes caused by one of the many component natural frequencies that are present on every system or object that exists in the known universe. It…
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It is important in vibration analysis to know whether the vibration data you are looking at is actually “good data”. Below is a review of the causes and symptoms of junk data, as well as some tips to improve data quality overall in the future. Reasons for Bad Data A poor electrical connection is…
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As a Reliability Practitioner: If you have attended training performed to a standard that is certified by ISO (International Organization for Standardization), this guarantees that you will receive instruction and material that is documented to meet an international standard of knowledge from a certified trainer. When you pass the test to receive your registered ISO…
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Fire pumps are probably THE MOST CRITICAL machines in industrial and commercial buildings. If they don’t work when they are supposed to, no other machine in the building matters. A fire pump needs to be reliable enough to run for a few hours. After that, either the fire is out, or the building is gone.…
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I’ve never been a maintenance supervisor, but I have worked for several. And when a machine has had problems, most maintenance supervisors have 5 questions: What’s wrong with it? How bad is it? How much longer can we run it? What do we have to do to fix it? What can we do to prevent…
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I don’t know about you, but in my nearly 45 years in industrial maintenance, there have been times when I felt stumped when trying to solve a problem. Sometimes you can just walk away and the solution comes to you while performing another task. Other times, a colleague or coworker may come along and have…
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There are numerous items to be considered when performing an initial inspection while setting up vibration analysis routes. All things from safety considerations to machine information, smells, and sounds need to be observed and documented. Safety The first and most important thing to consider when inspecting for a route is safety. Here are some…
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It’s on all of the vibration fault charts, it’s taught in vibration classes, and it’s used for balancing – but how often is phase actually used by vibration analysts to confirm faults? Using phase analysis to prove faults detected during an inspection can really help to verify issues on your machines. Phase, particularly cross-channel phase…
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The Smart Machine Checker (SMC), and the Falcon (vibration data collector/analyzer) use Accurex™ automatic diagnostic software to determine vibration problems on rotating equipment. Accurex™ performs a first order diagnostic based on ISO 10816-3 specifications (based on overall vibration levels in velocity, in inches per second/peak, or mm/sec/rms), and a second order diagnostic based on several…
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What are vibration transducers? Vibration transducers used for machinery evaluations are devices that measure displacement of a shaft or motion of a structure and convert this motion into electrical signals. There are three basic types of vibration transducers: Accelerometers Velocity transducers Non-contact Displacement transducers Features of vibration transducers Of these three types of transducers, both…
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Monitoring machinery vibration can use many tools and models, including a hybrid model. Some of the monitoring tools available today include: Portable vibration data collectors and analyzers. Short-term surveillance vibration data collectors and analyzers (which can be installed temporarily). Embedded sensors mounted to equipment which can monitor vibration, temperatures, and other inputs. Permanently mounted accelerometers…
Read MoreThis grainy photo was from my last day at a Weyerhaeuser mill in 1987. I was a 26 year old millwright. If you look closely, you’ll see an IBM computer in the storeroom. We had another one we used for running Palomar Microlog vibration data collection. We had a first generation laser alignment tool, but…
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