Qualifying the Fixturlaser Level When Using a Fixture

The Fixturlaser level is calibrated to earth level out of the box. If the level is used without a fixture it reads level directly. If a fixture is used, however, you must first qualify the level with the fixture. This is a very simple procedure when using the Fixturlaser NXA. Level measured with no fixture…

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The Fixturlaser Level

The Fixturlaser Level is a two-axis level sensor that can be used wherever precision level measurements are required. It can be used to level machine bases or beds, bearings and journals, or for measuring “twist” on linear guide ways. The accuracy is very precise with resolution down to 0.01 mm/m (.1mil/1”) with a range of…

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VibrAlign Training During COVID-19

Like many people worldwide, the ACOEM VibrAlign Training Team is grounded while we wait this virus out.  It is the right thing to do-for ourselves, our families, neighbors, co-workers, and nation. However, that doesn’t mean we can’t help YOU!  If you have questions about alignment, vibration, or reliability of your equipment, WE CAN HELP!  How?…

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Flatness Measurement Repeatability, Part 2

In a previous blog written by Brad Case (Sept 24, 2019), he explained how to perform a repeatability test and why it is good idea to do so. Here are few other items that have contributed to repeatability issues. 1)      The top rails were not sufficiently clean prior to taking readings. Paint was not removed,…

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Flatness Measurement Repeatability Test

When performing the Ariel ER-82 Top Plane Compressor Frame Measurement, surrounding reciprocating compressors in operation may cause repeatability issues due to excessive vibration. To compensate for high/excessive vibration the Sampling Time (measurement time at each measurement location) in the Fixturlaser NXA Ultimate can be lengthened as needed. The NXA has a built in Repeatability Test…

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How To Make The CNC Machine Measuring Process More Efficient

  What is your facility’s standard method for taking measurements of your CNC machines? What tools do you utilize to complete these measurements? In order for your machine shop or plant to run efficiency, it is important to take regular measurements of your machines. These measurements include: Levelness Squareness Spindle alignment Coaxility Spindle parallelism Taking…

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Long Distance Rough Alignment with the Coning Method

Recently, VibrAlign was called to consult with a customer to recommend a procedure and alignment tools for a very long-distance vertical pump alignment.  First, we will describe the machine and then how we aligned it.  This large raw sewage pump machine train begins at the driver level.  In this plant, floor levels are described by…

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Common Cutting Tools Used in Machine Shops

Do you work in the machine tool industry? What kind of tools do you use on a daily basis? There are a lot of industry-specific terms and tools that it can seem daunting to be familiar with all the necessary tools and their functions. That’s why in this blog we wanted to lay out for…

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5 Machine Tool Measurements You Should Know

If you’ve worked with machine tools before, you’ve likely heard the terms coaxiality, runout, cylindricity, roundness, and total runout, but do you know what each means? In this post we will lay out each of these terms so that you know what each means and so you are able to grasp the difference between them,…

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Are Your CNC Machines Operating at High Efficiency?

Are you having trouble holding tolerances on your precision machined customer parts? There can be many causes for this, but one reason could be that your machine may not be in alignment. How often do you verify that you turning center or multi-axis milling machine is within factory standards? A number of variables can cause…

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Top Tips for Leveling Your CNC Machine

Leveling your CNC machine is a very important function that you can perform on it. A level machine is critical to optimizing its capability and essential to producing the highest quality of machined parts for a myriad of applications. If you work with CNC machines, you undoubtedly know the importance of keeping your machine level–it…

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How Long Will a CNC Machine Stay in Alignment?

This is not an easy question to answer. We all know that machines can move and don’t stay level forever. Do you ever have a crash on your machine that could throw off the alignment? While we hope this doesn’t happen often, the reality is, crashes and wrecks do happen.  However, there are some things…

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What You Need to Know about Cost Per Part

Knowing your cost per part is critical to ensuring your machine shop is operating efficiently. But how do you calculate this? Here is a simple equation to calculate cost per part: Total fixed costs + Total variable costs ÷ Total units produced Fixed costs include things like building rent, insurance for employees, and other overhead…

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RESOURCES

I read that Albert Einstein once said, “I don’t need to know everything, I just need to know where to find it when I need it.” If one did some research, that may not necessarily be true. However, if a question comes up, it’s always helpful to have resources to refer to. When it comes…

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